Manufacturing Unit & Production Process
Elitecon International Limited (EIL), a publicly listed FMCG enterprise with several decades of expertise, operates one of India’s most advanced automated tobacco manufacturing facilities in Nashik, Maharashtra.
PROCESS
The Production Journey:
From Tobacco to Finished Pack
Our Nashik facility manufactures all types of cigarettes, smoking mixtures, and allied tobacco products. Spanning 40,000 sq. ft., this fully integrated plant is capable of producing over 80 million cigarette sticks per month, serving both proprietary brands and select private-label partners. Production caters to both domestic and export markets across 50+ countries, with strict adherence to international regulatory standards. The manufacturing unit deploys state-of-the-art systems, stringent quality control, and global compliance protocols. Additionally, Golden Cryo serves as an integral part of Elitecon international’s manufacturing and trade eco system with a manufacturing unit covering 13000 sq. ft ensuring additional space for production along with great quality. The Primary Manufacturing Division is where our uncompromising commitment to excellence takes root. Here, first-stage production ensures superlative quality, ensuring that every subsequent process builds on a flawless foundation.
OPERATIONS
Manufacturing at Elitecon:
The Power of Operational Excellence
At Elitecon, operational excellence is not just a goal; it’s ingrained in every facet of our Nashik unit’s day-to-day functioning. What truly differentiates us goes far beyond having state-of-the-art equipment — it’s the thoughtful integration of advanced technology with human expertise, unwavering commitment to quality, and agile operational strategies that make our manufacturing process a benchmark in the industry.
Automation with a
Human Touch
- Our Nashik unit boasts of cutting-edge automated systems designed to enhance precision and efficiency.
- The real magic lies in the skilled hands and sharp minds of our operators.
- They conduct rigorous quality inspections at each stage, make real-time adjustments, and verify that every cigarette and pack adheres strictly to Elitecon’s exacting standards.
- This blend of technology and human expertise guarantees the flawless execution of our brand promise in every product that rolls off the line.
Consistent Global
Standards
- At Elitecon International, quality is non-negotiable. Every single cigarette and pack manufactured in our unit meets stringent regulatory requirements.
- Regulatory requirements of Indian authorities as well as diverse international standards are adhered to by over a dozen export markets.
- Meticulous adherence to compliance enables us to confidently serve and grow our footprint across regions as varied as the Middle East, Africa, Europe, and Asia.
- Our commitment to maintaining consistent quality worldwide strengthens our reputation as a trusted global manufacturer, capable of delivering products that satisfy a variety of regulatory frameworks and consumer expectations without compromise.
QUALITY
From Process to Product:
Quality Assurance at Every Step
Quality assurance at Elitecon international is a comprehensive process that spans the entire manufacturing cycle—from the moment raw materials arrive to the packaging of the final master cartons ready for shipment. We employ multiple quality checkpoints at critical control points: raw material testing, in-process inspections, multiple quality checks, and packaging verification. Each batch undergoes stringent scrutiny to confirm compliance with both internal quality benchmarks and external regulatory requirements. This thorough and systematic approach guarantees that every product leaving our plant embodies the highest standards of safety, performance, and consistency that our customers expect.
People-First Approach: Empowering Our Workforce
At Elitecon, we place people at the heart of our operational excellence philosophy. We are committed to continuous learning and development, investing heavily in ongoing training programs that keep our workforce abreast of the latest technological advancements, quality protocols, and industry best practices. Our collaborative work culture encourages innovation, accountability, and pride in craftsmanship. By empowering our employees with skills and knowledge, we not only drive operational efficiency but also cultivate a motivated team that shares our vision of excellence and growth.
Lean and Agile Operations: Responsive to Market Needs
Our unit is designed to be lean and flexible, enabling us to swiftly adjust production volumes in response to changing market demand. Whether ramping up output to fulfill a large export order or customizing blends and packaging for specific regional preferences, our operations team is adept at scaling and adapting without sacrificing quality or timelines. This operational dexterity ensures that we remain closely aligned with customer needs and market trends, fostering long-term partnerships and business growth.
Waste Reduction & Resource Optimization
Operational excellence is not only about what we produce — it’s also about how responsibly we produce it. At Nashik, we implement strict waste minimization protocols across every stage of production. Raw materials are utilized with precision to avoid excess, production scrap is recycled wherever feasible, and process water is conserved through closed-loop systems. Energy efficiency is embedded in our equipment selection and scheduling, reducing our carbon footprint while lowering operational costs. This commitment to resource optimization aligns with both our business efficiency goals and our responsibility toward environmental stewardship
Proactive Maintenance for Maximum Uptime
Our dedicated technical teams at Nashik employ a proactive and preventive maintenance strategy that goes beyond mere reactive repairs. Scheduled inspections, and system diagnostics are all rigorously planned and executed to ensure that every machine runs at optimal performance levels. By anticipating and addressing potential issues before they escalate, we minimize unplanned breakdowns, and maintain uninterrupted production flow — ultimately supporting consistent product delivery and operational cost efficiency.